In between the high quality, competitive price, and Fast time to market today?
As Kuasu is one of the leading mold manufacturers, We encourage you to contact us today and you will be surprised that we have these all for you!
Win-Win Collaboration is the key
Have your molds built outside of your country, particularly in China to make you and your customers more competitive is definitely worth to do today. We trust that Kuasu Moldtec, typically is the kind of tool shop what you are ferreting about for who has the comprehensive advantages. We could bring you the highest quality molds at shortest lead time, parallelly with the best possible price. And, our this kind of special capabilities have been proved and praised by many of international well-known enterprises since years.
It's not a simple customer-supplier relationship, we always collaborate with our customers in any points which you may deserve. We always think what you thought, we care what you concerned and we deliver what you expected. We satisfy customer and make customer success first, and we enjoy the reasonable profit and have the loss-win balanced later on.
Single-Point Contact
Once the customer has placed a business order at Kuasu, a senior project manager will be assigned to your project. And he will be your single-point contact window in Kuasu, and he is also responsible for all communications internally with the Kuasu staffs.
The senior project manager will work with you to verify the kicked-off part 3D, mold specifications, mold design, engineering changes till the mold sampling. And provide you with the weekly progress reports, along with real-time photos until mold delivery.
Engineering Capabilities & Solutions
DFM / MoldFlow / CAD / Additive Manufacturing
We have 15 full-time engineers and most of them have over 20 years of design experience, not only designing molds but always be involved with the mold building as well. This background gives our in-house team the ability to find creative solutions to even the most challenging design & manufacturing problems.
Our experienced designers are equipped with state-of-the-art software. They assess your part design and make modifications and recommendations based on key product requirements including product usage and function. We trust these Up front feasibility work and efficient solutions will meet and exceed your standards and expectations.
Moldflow analysis is an integral part in the mold design stage. In addition to analyzing and optimizing the gate location, filling, clamping force, air trap and the cycle time, our Silver-Class analysis expert will also obtain the part deformation parameter through MoldFlow and have the warpage compensated before steel cutting.
In order to minimize the injection molding cycle-time, we have to solve the hot spot issue and at the area which just BeCu or Ampco is still not able to achieve. we can provide you non-traditional tooling solutions by the newest technology of additive manufacturing. That will be definitely helped to shorten your injection cycle time.
CNC Machining Technologies
Accuracy is the key
Utilizing the most advanced technologies of reduction and compensation for the thermal error and the HeidenhainTM Linear encoders on the CNC machines, together with the most advanced programming software, we can achieve the highest cutting accuracy at +/- 0.01mm for all the steel blocks. And all of our CNC milling machines are under climate controlled and equipped with BlumTM Laser cutter measuring system.
Different to the traditional measurement method, all of our CNC machines are equipped with RinishawTM optical machine probes. By this on-line measuring on the steel blocks and comparing to the 3D geometry automatically, it makes our operators easy to know the accuracy right after milling before unloading the inserts. The advantage is not only have the accuracy controlled but we save huge amount of CMM workload.
Similar like the unmanned vending machine, the CNC machine operators always can get the programmed cutters at 7X24 hours. In this case, all the used cutters could be exact calculated into the tool cost automatically.
Milling Machines For Steel
Copper & Graphite Electrode Life-Cycle Management
Electric Discharge Machining (EDM)
By using the MES (manufacturing execution system), all of the electrode parameters will be designed at the early stage by CAM engineer, which includes CMM measuring program, tolerance and EDM spark clearance etc. Every one of the electrodes has its own identification with a unique barcode label.
We have The German OPS-Ingersoll and Japanese Roku-Roku, Fanuc high speed milling machines for both of Graphite and Copper electrodes fabrication. All of these machines are equipped with Erowa holding system and It makes us able to get great precision of electrodes and 7X24 hours unattended machining.
Every one of the electrodes has to be CMM measured once its fabrication done, the qualified and unqualified electrode could be exact judged by the EMS system. What most important and make sense point is that the measured deviation will be sent to EDM machines and compensated automatically whiling discharging. Benefits of this technology is not just the highest accuracy we can have, but also the potential mistake by the operators could be 100% avoided and reliance on employee skills are certainly minimized.
EDM Machines
Tooling Capabilities
Mold Trial outs & Sampling, Functional Verification
We build all kind of the tools you are looking for
Nothing needs to be outsourced at Kuasu. Whatever from Design, Machining, Assembling, Spotting, Testing, Sampling, or Verification, every single injection mold is built at our facility under one roof. We build over 300 molds yearly and the weight up to 20 tons or 2000 tons at injection clamping force. The molds we can build as:
Kuasu always follow and implement scientific trial principle, and never use one or certain method of mold verification. Through the superposition verification of multiple methods, we can completely close the possibilities of product defects caused by mold, these methods include but not limited as:
Samples Delivery / Molds Transportation
Whatever for the delivery of samples, molded parts or the molds, we can always provide you a wide selection and solution in between the most economic, reliable and the fastest way.
Your parts could be sampled for example on Saturday by your molds built in Kuasu China, and you could expect it delivered to your office door in coming Monday. DHL offers 24/7 service and committed lead time from booking to arriving within 72 hours for Priority freight globally.
No doubt, sea freight is the most economic way to have your molds delivered. Around 5,000USD cost we could get a twenty feet container reached at most of the ports in the world within 4 weeks. Yantian port is the biggest container terminal in China and just 60km far way from Kuasu Moldtec factory.
To use air freight for a large quantity of sampled parts or under middle size of molds still is the most right choice, quick enough but reasonable transportation cost. Kuasu located in the right place which in between many airports, within 2 hours we could reach the airport at Shenzhen, GuangZhou and Hong Kong.
Over the years, China-Europe Railway Express has provided a more reliable alternative to traditional shipping methods. The railway network has reached 217 cities in over 25 European countries, it already formed an important bridge for international economic and trade cooperation.
