Get A Quote
Get A Quote
EN
Home / Service / Plastic Injection Molding

Molding Services

Kuasu Moldtec's injection molding division provides complete turnkey manufacturing solutions from concept to production. Our full-service capabilities include:

End-to-end mold design and fabrication

Immediate production using your existing molds

New product development from initial design to finished parts

With all services housed under one roof, we ensure seamless coordination, faster turnaround times, and consistent quality throughout your project.

What is plastic injection molding?

Injection molding is a manufacturing process that involves filling a metal mold cavity with liquid plastic resin, which is then cooled to form plastic parts.

Due to minimal material waste and low per-unit cost, this process is most commonly used for mass production of plastic parts. It is an ideal manufacturing process for industries such as medical devices, consumer goods, and automotive.

Plastic injection Molding

The Advantages of Plastic Injection Molding

Plastic injection molding offers a variety of advantages that make it the preferred method for producing high-precision parts in large volumes. These benefits include:

High Precision and Detail: Injection molding is known for its ability to produce parts with tight tolerances and intricate features. This precision makes it ideal for industries such as automotive and medical devices, where accuracy is critical.

Cost-Effective for Mass Production: Once the mold is created, injection molding allows for the efficient production of large quantities of identical parts, significantly lowering the cost per unit in high-volume manufacturing.

Material Flexibility: The process supports a wide range of materials, from standard plastics to specialized engineering polymers, offering versatility for various industries.

Reduced Waste: The injection molding process is highly efficient, with minimal material waste, making it an eco-friendly option compared to other manufacturing methods.

Quick Turnaround: With automated systems and advanced machinery, the production time for injection molded components is generally faster, meeting tight deadlines and increasing overall productivity.

Meeting Your Needs and Addressing Your Requirements

As a manufacturer, we understand the challenges and concerns that our customers face when selecting a plastic injection molding partner. Some common issues include:

  • Cost Control: Many buyers worry about keeping production costs low without compromising quality. Our efficient molding techniques, combined with material optimization, help reduce overall production costs while maintaining top-tier quality.

  • Quality Assurance: We ensure that every part that leaves our facility meets the highest standards of quality. Our strict quality control protocols ensure that all products are tested and inspected before shipping, minimizing defects and rework.

  • Lead Time and Delivery: In today’s competitive market, timely delivery is essential. At Kuasu Moldtec, we understand the urgency of meeting deadlines and offer fast turnaround times without sacrificing quality.

  • Technical Support: From initial design to final production, we provide comprehensive support and expert guidance throughout the entire process to ensure your project’s success.


No Minimum Quantity

No Minimum Quantity

We accommodate all order quantities - from single prototype parts to hundreds of pieces - with the same commitment to quality and service.

No limited at your tooling source

No limited at your tooling source

Whether using your existing molds (from any source) or our production tooling, simply ship your molds to us and we'll handle: • Mold maintenance & preparation • Process optimization • Full production management

No-worry tool builds at Kuasu

No-worry tool builds at Kuasu

For new projects, our in-house tooling capabilities deliver: • Production-ready molds built to your specifications • Seamless transition from tooling to full production • Consistent part quality throughout the product life cycle

Our Molding Machine Capacities

Kuasu operates a fleet of 12 state-of-the-art injection molding machines featuring:

Servo-driven robotic automation

Clamping force range: 80 to 1050 tons

Annual capacity expansion through new equipment and skilled personnel

This ongoing investment in technology and talent ensures we maintain the flexibility to meet evolving industry requirements while delivering consistent production quality.

Kuasu Moldtec's Injection Molding Service Capabilities

As a leader in Plastic Injection Molding Services, Kuasu Moldtec offers full-service capabilities for your project needs. We specialize in the following areas:

  1. Custom Mold Design and Development: From initial concept to final product, our team can help design and manufacture molds tailored to your specific requirements. Our founder, Mr. Jacky LO’s philosophy of blending advanced technology with skilled craftsmanship allows us to create molds with high precision and durability.

  2. High-Volume Production: With our semi-automated and automated injection molding lines, we are equipped to handle high-volume production runs, ensuring consistency and efficiency throughout the entire manufacturing process.

  3. Prototyping: Whether you need prototypes for testing or validation, our advanced prototyping services can quickly produce functional models that meet your design specifications.

  4. Post-Production Services: Beyond molding, we offer additional services such as painting, assembly, quality control, and packaging to ensure that your components are ready for immediate use.

  5. Global Export: Over 80% of the molds we create are exported worldwide, and we have extensive experience in serving international customers, ensuring smooth logistics and timely delivery.


Molding Machines:

  • 80 Tons
  • 120 Tons
  • 160 Tons
  • 200 Tons
  • 250 Tons
  • 300 Tons
  • 350 Tons
  • 450 Tons
  • 650 Tons
  • 1000 Tons

Auxiliary Equipment:

  • Gravity material blenders & dosing feeders
  • High-precision temperature controllers & water chillers
  • Drying hoppers & dry air dryers
  • Five-axis servo robots & grippers
  • Sequence controllers & gas-assisted molding systems

Laboratory Capability:

  • First Article Inspection (FAI) reporting
  • Optical comparators, CMM & laser scanners
  • Process capability studies (PPK/CPK)
  • RoHS & WEEE compliance testing
  • Material testing (tensile, drop impact, salt spray)

We Are Your Trust Partner

At Kuasu, we focus on quality over quantity throughout the entire process - from mold design to part production. By combining meticulous craftsmanship with advanced manufacturing techniques, we create high-precision molds that enable you to produce cost-effective, market-competitive products while consistently exceeding quality expectations. Our commitment to excellence ensures mutual success through reliable performance and exceptional value.


START YOUR QUOTE

Our Molding Machine Capacities

At Kuasu, we believe exceptional injection molds require meticulous attention to every manufacturing step—no shortcuts. This disciplined approach enables us to deliver molds that perform flawlessly, whether for prototyping or high-volume production runs exceeding hundreds of thousands of cycles.

 

Our team of 120 skilled mold specialists combines technical expertise with passion for craftsmanship. With complete in-house capabilities spanning mold flow analysis, CNC milling, EDM, assembly, spotting, and sampling, we've developed proprietary processes using premium tool alloys and advanced CNC equipment to accelerate mold production without compromising quality.

 

Kuasu MoldTec operates 10 dedicated injection molding machines (120T to 1050T) for mold trials and production. A key advantage is our ability to maintain consistent machine and process parameters throughout testing and serial production, ensuring reliable performance replication.

We strictly protect our customers' intellectual property:

All trial-produced parts remain confidential

No design or sample disclosure to third parties

Particularly critical for automotive client requirements

This controlled environment guarantees both technical accuracy and data security for sensitive projects.

Common resins, Stock and Source Capabilities
Special Material & Colors

In order to meet the customer fastest delivery demand, most of time we stock a wide range of common resins. Some of the more common resins are listed below.

  • ABS
  • PEI
  • PC
  • POM
  • PC + ABS
  • PMMA
  • PP
  • PPA
  • PE
  • PET
  • PS
  • PEEK
  • HDPE
  • TPE
  • LDPE
  • TPU
  • PC + Blends
  • PP – Glass Filled
  • PP + Blends
  • PA – Glass Filled and non-Glass Filled

At Kuasu MoldTec, we offer complete material flexibility to meet your specific project requirements:

 Specialty Materials: We source all commercially available resins in required volumes

Customer-Supplied Materials: Accommodate proprietary materials or client-provided resins

Custom Colors: Match exact color specifications (note: specialty colors may require additional time/cost)

Engineered Composites: Extensive experience processing fiber-filled and metal-filled polymers

 Simply provide your material specifications, and our expert supply chain team will ensure optimal material selection for your application.


common resins, stock and source capabilities

common resins, stock and source capabilities

common resins, stock and source capabilities

Cookie Usage Policy

To enhance user experience, our website uses cookies. Cookies are small text files stored on your device that help us collect and store information about your visit to our website. This information enables us to analyze site traffic, optimize content and functionality, and provide you with personalized services.